BMW 7 Owners & Service Manuals

BMW 7 Series: Carrying Over Hole Pattern

When replacing a body component, it is necessary to carry over the hole pattern from the existing body to the new component.

The following pictures are a schematic representation of carrying over the hole pattern on the example of the front wheel arch.

Necessary preliminary tasks

Adjust new part to fit with straightening attachment.

Insert paper stencil (1) between new component (2) and engine carrier and secure with adhesive tape (3).

Carry over contour (4) of new component to stencil.

Remove new component.

Body
Fig. 192: Securing Paper Stencil Using Adhesive Tape

  1. contour of new component.

Carry over positions of holes (2) to stencil by pressing down with thumbs.

Remove stencil.

Body
Fig. 193: Carrying Over Positions Of Holes To Stencil

Body
Fig. 194: Identifying Holes With Crosses And Stencil

Lay stencil (1) on a flat surface.

Mark center points of holes with crosses (2).

Then pierce paper through center points (3) of holes with a pointed object.

Align stencil (1) according to contours (2) to inside of new component and secure with adhesive tape (3).

Body
Fig. 195: Securing Stencil To Component Using Adhesive Tape

Turn over new component.

IMPORTANT: Crosses must not be visible in this view!

Set punch marks at pierced center points (1).

Grip directly under punch marks for marking with punch.

Remove stencil (2).

Drill holes to approx. 3 - 4 mm dia. at punch marks (1).

Body
Fig. 196: Identifying Stencil And Punch Marks

Position new component (1) with straightening attachment on vehicle.

Drill out holes (2) to 6.7 mm dia.

Body
Fig. 197: Identifying Component Position And Drill Holes

    READ NEXT:

     Replacing Engine Support With Wheel Arch, Left

    Procedure OBSERVE repair stage 3! Read contents of BODY, GENERAL. Steel-aluminium composite construction is used on the vehicle. Observe specific procedure Spot-weld bonding is used on this vehicle.

     Replacing Engine Support/Front Left Side Frame Connection (Front Left Wheel Arch Removed)

    Observe procedure for REPAIR STAGE 3. Read contents of BODY, GENERAL. To remove engine support side frame connection Following new body parts are required: Connection, wheel arch/entrance Fig. 21

     Replacing Front Left Wheel Arch

    Note the special vehicle identification number procedure when replacing the front right wheel arch (order the new body part with the vehicle identification number, if necessary)! These instructions a

    SEE MORE:

     Introduction

    BMW Steering Systems - Innovative and technically always something special Since the introduction of the first EPS electric power steering system on the E85 in 2002, the variety of technical innovations on steering systems has rapidly expanded. Before then the following systems were used: Hydrau

     PDC Park Distance Control

    Concept PDC is a support when parking. Objects that you are approaching slowly in front of or behind the vehicle are indicated by signal tones and a display on the Control Display. Depending on the equipment version: obstacles at the side of the vehicle that are detected by the side ultrasonic sens

    © 2019-2024 Copyright www.bmw7g11.com