BMW 7 Series (F01/F02) 2008-2015 Service Manual / General Electrical System / Plug Connection, Terminal, Fuse Box / Instructions For Opening Contacts And Locks Of Different Plug
Contact Systems
BMW 7 Series: Instructions For Opening Contacts And Locks Of Different Plug Contact Systems
Notes
SPECIAL TOOLS DESCRIPTION CHART
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IMPORTANT: The contacts can be changed on ultrasonically welded plugs (1).
Ultrasonically welded plugs (1) must be replaced completely.
Ultrasonic-welded connectors (1) can be identified by the welds (2) on their longitudinal side.
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Fig. 174: Identifying Ultrasonic-Welded Connectors With Welds
NOTE: Special tools referred to in the repair instructions below are contained in the following special tool kits:
- Release and pressing-off tool 61 1 150
will be replaced on 09/2005 by 61 0 300 (BMW) and 61 0 400 (MINI) - Release and pressing-off tool 61 1 100 (engine)
Repair instructions for opening plug housings and removing contacts of different plug systems
Plug system D 1.5/D 2.5
- CIRCULAR PLUGS, 7-, 8-PIN, SYSTEM D 2.5
- CIRCULAR CONNECTOR, 13-PIN, SYSTEM D2.5
- CIRCULAR CONNECTOR, 20-PIN, SYSTEM D2.5
- CIRCULAR CONNECTORS, 4-, 7-, 10- 12-, 25-PIN, SYSTEM D1.5/D2.5
- INLINE CONNECTORS, 15-PIN, SYSTEM D2.5
- INLINE PLUGS, 8-, 12-PIN, SYSTEM D2.5
- IN-LINE CONNECTORS, 30-PIN, SYSTEM D2.5
- IN-LINE PLUGS, 20-PIN, SYSTEM D2.5
Plug system JPT/MDK/DFK
- IN-LINE PLUGS, 2-PIN, SYSTEM JPT ELA
- IN-LINE CONNECTORS, 2-PIN, SYSTEM MDK 3PLUS 2.8
- IN-LINE PLUGS, 4-PIN, SYSTEM DFK ELA
Plug system Elo/Elo Power
- INLINE PLUGS, 4-, 10-PIN, SYSTEM ELO
- IN-LINE PLUGS, 6- TO 50-PIN, SYSTEM ELO
- IN-LINE CONNECTORS, 3-, 6-PIN, SYSTEM ELO-POWER 2.8
Plug system LSK
- CONNECTOR HOUSING, LCC CONTACT (LOAD CURRENT CONTACT)
Plug system MQS/MPQ
- INLINE CONNECTORS, 6-, 8-PIN, SYSTEM MQS
- INLINE PLUGS, 2-PIN, SYSTEM MPQ 2.8
- CONTROL UNIT CONNECTORS, 25-, 35-, 55-, 83-, 88-PIN
- IN-LINE PLUGS, 24-PIN, HYBRID SYSTEM MQS/MPQ
- SOCKET HOUSING 42-, 43-PIN, HYBRID SYSTEM MQS/MPQ
- SOCKET HOUSINGS, 2X21-, 2X27-PIN, HYBRID SYSTEMS MQS/MPQ, ELO/ELO POWER
- IN-LINE CONNECTORS, 30-PIN, HYBRID SYSTEM MQS/MPQ
- SOCKET HOUSINGS, 5-PIN, 8-PIN, SYSTEM MQS/MPQ
- SOCKET HOUSING (RADIO CONNECTOR), HYBRID SYSTEM MQS/MPQ
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IMPORTANT: To avoid damage when handling optical fibres, comply with the
following
points:
The minimum permitted bending radius is 25 mm
Do not subject optical fibres to compressive and tensile lo
Removing And Installing/Renewing USB Interface Connecting Socket
Necessary preliminary work:
Remove SWITCH FOR FRONT PASSENGER AIRBAG DEACTIVATION
NOTE: Open glove box
Disconnect plug connection (1).
Unlock retaining clips (2) on left/right.
Press out USB inte
Replacing Power Distribution Box (Luggage Compartment)
WARNING: Observe SAFETY INSTRUCTIONS for handling vehicle battery.
Necessary preliminary work
Clamp off BATTERY NEGATIVE LEAD
Disconnect both negative battery cables at F03
Remove FLAP IN LUGGAGE
SEE MORE:
Venting Cooling System For Intercooler (N63)
Notes
WARNING: Danger of scalding!
Open sealing cap only after engine has cooled down.
IMPORTANT: Cooling system for intercooler has a separate cooling circuit.
Coolant is added at intercooler expansion tank.
Electric coolant pump!
FOLLOW INSTRUCTIONS FOR WORKING ON COOLING SYSTEM.
IMPORTANT: Life
Electrical Components Wear Indicator
REPLACING A BRAKE PAD SENSOR (FRONT)
IMPORTANT: The brake pad wear sensor must be replaced once it has been
removed (brake
pad wear sensor loses its retention capability in the brake pad).
If an already ground brake pad wear sensor has to be replaced although the
minimum brake pad thickness has no
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