BMW 7 Owners & Service Manuals
BMW 7 Series (F01/F02) 2008-2015 Service Manual / Integrated Suspension Systems / Connecting Lines / Removing And Installing/Replacing Return Line For Power Steering With ARS (N63)

BMW 7 Series: Removing And Installing/Replacing Return Line For Power Steering With ARS (N63)

Notes

WARNING: DANGER OF POISONING if oil is ingested/absorbed through the skin! RISK OF INJURY if oil comes into contact with eyes and skin!

IMPORTANT: Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.

Do not draw off hydraulic fluid (risk of contamination).

Seal off line connections with plugs 32 1 270.

Recycling

Catch and dispose of hydraulic fluid in a suitable container.

Necessary preliminary tasks

  • Lower FRONT AXLE SUPPORT

IMPORTANT: Pressure line and connection on valve block must be fitted with suitable sealing plugs 32 1 270 immediately after removal!

Release screw (1).

Tightening torque 37 13 8AZ.

Connecting Lines
Fig. 89: Identifying Power Steering With ARS Return Line Mounting Screws

Release holder (1).

Connecting Lines
Fig. 90: Identifying Power Steering With ARS Return Line Holder

Release screws (1) for hydraulic line on steering gear.

Tightening torque 32 41 5AZ.

Remove hydraulic line.

Connecting Lines
Fig. 91: Identifying Hydraulic Line Mounting Screws

Unlock return line on cooling loop and disconnect.

Connecting Lines
Fig. 92: Identifying Return Line On Cooling Loop

IMPORTANT: When assembling, make sure that in succession only the sealing plugs of the line to be fitted are removed.

When fitting lines, do not tilt connectors (sealing rings!) and connect fully before screwing.

Do not replace sealing rings on hydraulic lines.

Replace affected line if sealing ring is damaged.

After installation

  • Fill and bleed HYDRAULIC SYSTEM
  • Check line connections for leaks
  • Carry out INITIAL DYNAMIC DRIVE OPERATION

REMOVING AND INSTALLING/REPLACING UNDERFLOOR PRESSURE LINES FOR OSCILLATING MOTOR (HA1/HA2)

Notes

WARNING: DANGER OF POISONING if oil is ingested/absorbed through the skin! RISK OF INJURY if oil comes into contact with eyes and skin!

IMPORTANT: Adhere to the utmost cleanliness. Do not allow any dirt to enter the hydraulic system.

Do not draw off hydraulic fluid (risk of contamination).

Close off pipe connections with plugs. 32 1 270

Recycling

Catch and dispose of hydraulic fluid in a suitable container.

Necessary preliminary tasks

  • Remove RIGHT UNDERBODY PANELLING

IMPORTANT: Pressure lines and connections on valve block must be fitted with suitable sealing plugs immediately after removal! 32 1 270

Release screws (1) for hydraulic lines on valve block.

Tightening torque 37 13 3AZ.

Connecting Lines
Fig. 93: Identifying Valve Block Hydraulic Line Mounting Screws

IMPORTANT: Note installation position of spacers (1) and (2).

Failure to do so may result in noises/rattling!

Connecting Lines
Fig. 94: Identifying Valve Block Hydraulic Line Spacer

Open holder (1) and remove pressure lines.

Installation: If necessary, replace damaged holders.

Connecting Lines
Fig. 95: Identifying Oscillator Motor Underfloor Pressure Line Holder

Up to build date 08/09: Release banjo bolts (1).

Tightening torque 37 13 5AZ.

Hydraulic lines must be provided with suitable sealing plugs 32 1 270 immediately after removal!

Connecting Lines
Fig. 96: Identifying Oscillator Motor Underfloor Hydraulic Line Banjo Bolts

Build date from 08/09:

Release screw connections (1) and (2).

Tightening torque 37 13 12AZ.

Hydraulic lines must be provided with suitable sealing plugs 32 1 270 immediately after removal!

Connecting Lines
Fig. 97: Identifying Oscillator Motor Underfloor Pressure Line Screw Connections

IMPORTANT: When assembling, make sure that in succession only the sealing plugs of the line to be fitted are removed.

When fitting lines, do not tilt connectors (sealing rings!) and connect fully before screwing.

Do not replace sealing rings on hydraulic lines.

Replace affected line if sealing ring is damaged.

After installation

  • Fill and bleed HYDRAULIC SYSTEM
  • Check line connections for leaks
  • Carry out INITIAL DYNAMIC DRIVE OPERATION

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