IMPORTANT: Steering box: Check connection of steering box for corrosion, clean contacts if necessary.
The steering box must be replaced if the corrosion is too far advanced.
Connecting line: In the event of moisture/corrosion inside the two plug connections, check the insulation of the connecting line. If the insulation reveals any noticeable/striking features, partial replacement will be necessary. Otherwise it will be sufficient to replace the contacts or connector housing.
NOTE: In a warranty case you must always provide a fault memory printout, even where there is no fault entry, with the defective part.
Necessary preliminary work:
NOTE: High-current-carrying wiring laid with permanent positive connection (80 A fuse).
IMPORTANT: To avoid the need for axle/wheel alignment, mark position of steering box (1) to front axle support (2).
To do so, draw a wide white stripe on the front bolting points (left and right) and apply a thin black marking (3) to this stripe.
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Fig. 45: Marking Position Of Steering Box To Front Axle Support
Release screws (1) and tie anti-roll bar (2) to front axle support.
Tightening torque 31 35 1AZ.
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Fig. 46: Identifying Anti-Roll Bar Link With Screws
Unlock plug connection (1) and disconnect.
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Fig. 47: Identifying Connectors
Release screws (1).
Lay holder (2) with wiring to one side.
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Fig. 48: Identifying Holder And Screws
Undo screws (1) and remove steering box from below.
Tightening torque 32 00 1AZ Installation note: When installing, make sure that the steering box is realigned to the marking applied to the front axle support prior to removal.
Replace screws.
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Fig. 49: Identifying Steering Box Screws
IMPORTANT: Risk of damage! Plug connection (1) on electrical steering box must not be damaged when removing.
Remove steering box with wiring harness downward.
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Fig. 50: Identifying Connector
After installation:
Removing And Installing Hydraulic Steering Gear
Replace Electrical Steering Box (EPS)
Removing And Installing Electrical Steering Box Active Steering
Replacing Level Switch For Dynamic Drive Fluid Reservoir
Safety Precautions And General Information