BMW 7 Owners & Service Manuals
BMW 7 Series (F01/F02) 2008-2015 Service Manual / Body / Filling Bulkhead Cross-Member With Foam

BMW 7 Series: Filling Bulkhead Cross-Member With Foam

For acoustic insulation reasons insulating foam is applied to the finish-painted bodyshell in the bulkhead crossmember area.

A 2-component PU cavity foam is used.

Sourcing reference for cavity foam, refer to BMW Parts Department.

Observe SAFETY AND APPLICATION INSTRUCTIONS.

Body
Fig. 7: Identifying Seal Plugs Of Cavities

Remove seal plugs of cavities 1 to 3 and fill cavities with foam.

In so doing, insert spray pipe into bores and slowly pull out during the spraying operation.

To perform the operation, it may be necessary to lengthen the spray pipe.

IMPORTANT: Empty the can within 8 minutes.

Follow manufacturer's safety instructions.

Frame Alignment Control Dimensions, Body

Dimensions in mm.

Measurement tolerances:

  • < or = 1000 mm +- 1.5 mm
  • > or = 1000 mm +- 2.5 mm

The control points shown serve to check the body and the straightening attachment.

The specified dimensions/measurements always refer to the center point of the bore/screw.

Underbody view 1

Body
Fig. 8: Identifying Frame Alignment Control Dimensions, Body - Underbody View 1

Underbody view 2

Body
Fig. 9: Identifying Frame Alignment Control Dimensions, Body - Underbody View 2

Top view, front end

Body
Fig. 10: Identifying Frame Alignment Control Dimensions, Body - Top View, Front End

The specified dimensions refer to removed assemblies.

View, B-pillar

Body
Fig. 11: Identifying Frame Alignment Control Dimensions, Body - B-Pillar

Measurement a=1634 mm between screw-on points of door brakes.

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