BMW 7 Owners & Service Manuals

BMW 7 Series: Exhaust System, Complete

REMOVING AND INSTALLING COMPLETE EXHAUST SYSTEM (N63)

Notes

WARNING: Scalding hazard! Only perform this work after engine has cooled down.

Risk of injury! Removal of the exhaust system must be carried out with the assistance of a second person.

Necessary preliminary tasks

  • Remove rear UNDERBODY PROTECTION
  • F03 Only: Remove underbody protection on left and right

Support exhaust system with special tool 31 2 220.

Exhaust System, Complete
Fig. 1: Supporting Exhaust System Using Special Tool 31 2 220

Picture shows the left side, the procedure for the right side is identical.

Unscrew nuts (1).

Tightening torque 18 31 1AZ.

Replace self-locking nuts.

Replace seals.

Exhaust System, Complete
Fig. 2: Identifying Nuts Of Exhaust System

Picture shows the left side, the procedure for the right side is identical.

Unscrew nuts (1).

Tightening torque 18 20 1AZ.

Exhaust System, Complete
Fig. 3: Identifying Nuts

Release screws (1).

Tightening torque 18 20 6AZ.

Only when independent heating is fitted: release screw (2) on metering pump.

Tightening torque 18 20 7AZ.

Release screws (3) on underbody panels.

Remove reinforcement plate (4).

Exhaust System, Complete
Fig. 4: Identifying Screw On Metering Pump, Screw On Underbody Panels And Reinforcement Plate

Picture shows the left side, the procedure for the right side is identical.

Slacken nut (1).

Tightening torque 18 20 4AZ.

Exhaust System, Complete
Fig. 5: Identifying Exhaust System Nut

Picture shows the left side, the procedure for the right side is identical.

Unscrew nuts (1).

Tightening torque 18 20 5AZ.

Exhaust System, Complete
Fig. 6: Identifying Unscrew Nuts

Picture shows the left side, the procedure for the right side is identical.

Slacken nut (1).

Tightening torque 18 20 5AZ.

Detach hose (2) on vacuum unit.

Lower and remove exhaust system with assistance of a second person.

Exhaust System, Complete
Fig. 7: Identifying Nut And Hose On Vacuum Unit

Installation: Check rubber mount for damage.

If necessary, replace damaged rubber mounts.

Check exhaust system for leaks.

REMOVING AND INSTALLING/REPLACING EXHAUST PIPE TRIM IN BUMPER COVER ON LEFT OR RIGHT

Necessary preliminary work

  • Remove COVER ON REAR BUMPER TRIM

The following graphic may differ, depending on the engine specification.

Release screws (1).

Remove exhaust pipe cover (2).

Exhaust System, Complete
Fig. 8: Identifying Exhaust Pipe Cover With Screws

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