REMOVING AND INSTALLING OR REPLACING BRAKE BOOSTER
Necessary preliminary tasks
After completing tasks, bleed BRAKE SYSTEM WITH DSC.
Extract brake fluid out of expansion tank.
Unfasten brake lines (1).
Installation note: Tightening torque 34 32 1AZ.
Disconnect vacuum line (2).
Installation note: Check seal (3), replace if necessary.
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Fig. 103: Identifying Brake Lines, Vacuum Line And Seal
Detach retaining clip (1) on brake pedal.
Pull out locking pin.
Unscrew nuts (2).
Installation note: Replace self-locking nuts.
Tightening torque 35 11 1AZ.
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Fig. 104: Identifying Retaining Clip And Nuts
IMPORTANT: Do not use any force when removing and installing the brake unit; the brake unit can be damaged under certain circumstances.
Brake lines must not be bent.
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Fig. 105: Identifying Brake Booster And Seal
Carefully pull brake booster (1) out of bulkhead and tilt out.
Installation note:
Make sure seal (2) is present and correctly seated.
Replacement
Modify TANDEM BRAKE MASTER CYLINDER.
F04 only
When the repair work is complete, the following service function must be performed:
Replacing Vacuum Hose For Brake Booster
Electrical Components Wear Indicator
Parking Brake
Active Protection
Removing And Installing/Replacing Right Tension Spring With
Damper For Tailgate