REPLACING VOLTAGE REGULATOR
Necessary preliminary tasks
Bosch
Release protective caps (1).
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Fig. 52: Identifying Protective Caps
Bosch
Release screw (1) and nuts (2), remove cover.
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Fig. 53: Identifying Screw And Nuts
Bosch
Release screws and remove regulator switch (1) in direction of arrow.
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Fig. 54: Removing Regulator Switch
Bosch:
Installation
Clean contact surfaces and check pretension of contact spring, replace regulator switch if necessary.
Measurement A = min. 5 mm.
Check collector ring for wear and recondition if necessary.
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Fig. 55: Identifying Regulator Switch Dimensions
Valeo
Slacken nut (1).
Slacken nut (2).
Release screws (3).
Release cover (4).
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Fig. 56: Identifying Nut, Screw And Cover
Valeo
Release screws.
Remove regulator switch (1) towards top.
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Fig. 57: Locating Regulator Switch Screws
Valeo
Installation:
Clean contact surfaces and check pretension of contact spring, replace regulator switch if necessary.
Measurement A = min. 5 mm.
Check collector ring for wear and recondition if necessary.
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Fig. 58: Identifying Measurement A
Installation: Fit new regulator (1) with attached mounting sleeve (2) or locked carbon brush.
Pull off mounting sleeve (2) and replace with cover (3).
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Fig. 59: Identifying Regulator, Mounting Sleeve And Cover
Starter With Mounting
Replacing Battery Positive Lead Between Starter, Alternator And
Battery Positive Terminal (N63)
Replacing Wiring Harness Section For Ignition And Injectors (N63)
Removing And Installing/Replacing Radio And A/C Control Panel