Necessary preliminary work:
Unlock and disconnect snap fastener (1).
Release screw (2) and remove dust filter (3).
Installation note: Check gasket and replace if necessary.
Fig. 44: Identifying Natural Vacuum Leak Detection (NVLD) Dust Filter, Snap
Fastener, And Screw
REMOVING AND INSTALLING/REPLACING DUST FILTER FOR TANK LEAK DIAGNOSIS MODULE (DMTL)
Necessary preliminary tasks
Unlock and disconnect snap fastener (1).
Fig. 45: Identifying Carbon Canister Snap Fastener
Release screw (1).
Remove dust filter (2).
Fig. 46: Identifying Dust Filter With Mounting Screw
REMOVING AND INSTALLING/REPLACING FILTER CARTRIDGE FOR TANK LEAK DIAGNOSIS MODULE (DMTL)
Necessary preliminary tasks
Press lugs (1) apart slightly in direction.
Pull out filter cartridge (2) downwards.
Fig. 47: Identifying Filter Cartridge With Lugs
REMOVING AND INSTALLING/REPLACING FLANGE COVER
Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.
Catch and dispose of escaping fuel.
Observe country-specific waste-disposal regulations.
IMPORTANT: Ensure adequate ventilation in the place of work! Avoid skin contact (wear gloves)! Ensure absolute cleanliness when working on the open fuel system.
Contaminants in the fuel tank can impair driving operation or may even result in vehicle breakdown!
Necessary preliminary tasks
Fig. 48: Identifying Sound Insulation
Remove sound insulation (1).
Release screws (1).
Fig. 49: Identifying Flange Cover With Mounting Screws
Disconnect plug connection (1).
Disconnect fuel line (2).
If necessary, disconnect fuel line for independent heating.
Installation: Check seal (3), replace if necessary.
Fig. 50: Identifying Fuel Line, Plug Connection And Seal
Fit special tool 16 1 190 with wide web (1) towards rear onto locking ring (2).
Connect special tool 33 5 070 to 1/2"
reversible ratchet head (3) and position on special tool 16 1 190.
Release locking ring (2) in counterclockwise direction.
Fig. 51: Release Locking Ring In Counterclockwise Direction Using Special
Tools (33 5 070 And 16 1 190)
Lift off flange cover (1).
Disconnect plug connections (2).
Disconnect fuel line (3).
Installation: Replace sealing ring (4).
Fig. 52: Identifying Flange Cover With Fuel Line, Plug Connection And Sealing
Ring
REMOVING AND INSTALLING/REPLACING FLANGE COVER (OUTER FUEL FILTER)
Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.
Catch and dispose of escaping fuel.
Observe country-specific waste-disposal regulations.
IMPORTANT: Ensure adequate ventilation in the place of work! Avoid skin contact (wear gloves)!
Necessary preliminary tasks
Remove sound insulation (1).
Fig. 53: Identifying Sound Insulation
Release screws (1).
Remove cover for service opening (2).
Fig. 54: Identifying Flange Cover (Outer Fuel Filter) With Mounting Screws
Disconnect plug connection (1).
Disconnect fuel lines (2).
Installation: Check seal (3), replace if necessary.
Fig. 55: Identifying Plug Connections, Seal And Fuel Lines
Fit special tool 16 1 190 with wide web (1) towards rear onto locking ring (2).
Connect special tool 33 5 070 to 1/2" reversible ratchet head (3) and position on special tool 16 1 190.
Release locking ring (2) in counterclockwise direction.
Fig. 56: Unlocking Ring In Counterclockwise Direction Using Special Tools (33
5 070 And 16 1 190)
Lift off flange cover (3).
Release plug connection (1) and disconnect fuel lines (2) from flange cover (3).
Remove flange cover (3).
Installation: Replace sealing ring (4).
Fig. 57: Identifying Flange Cover, Fuel Lines, Plug Connection And Sealing
Ring